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PRODUCT DESCRIPTION
The rubber tile vulcanizing machine is a key special equipment for molding and vulcanizing in the modern rubber floor tile manufacturing industry. Its core working components include a precision mold frame, a high-temperature heating system, a hydraulic pressure device and an automatic control console. Under set temperature, pressure and time conditions, the prefabricated rubber compound is subjected to high-temperature cross-linking reaction and high-pressure compression molding, so that the rubber material is solidified into rubber floor tiles of specified specifications, shapes and hardness with stable performance and uniform texture.
The whole production process adopts fully enclosed or semi-enclosed automatic operation, featuring stable temperature and pressure control, high molding precision, good product consistency, simple operation, low energy consumption and long service life. It effectively ensures the wear resistance, anti-slip property, compression resistance and environmental protection performance of rubber floor tiles, and is the essential core equipment for the batch and standardized production of rubber floor tiles in factories. It is widely used in the production of various rubber floor tiles such as school playgrounds, gymnasiums, kindergartens, garage floors and pedestrian passages, and can be connected with the front-end rubber mixing equipment to form a complete rubber floor tile production line.
TECHNICAL PARAMETER
ADVANTAGE AND MAIN FEATURE
1. Automatic function :The rubber press has automatic up, automatic down, automatic exhaust,automatic pressure, pre -heating, automatic constant temperature, press timing, time alarm and other functions, and can realize manual and automatic mode switching.
2. Column :Adopt 40CR material ,Hard chrome plated surface after Quenching + high temperature tempering, the surface hardness can reach HRC55-58.
3. Upper seat, mid-seat, bottom seat (oil cylinder) : Adopt SOLIDWORKS auxiliary mechanical visual design and QT-500 Ductile iron integral casting by aging passivation treatment ,high strength and high toughness, and tensile strength: 50kgf/mm.
4. Plunger: The plunger is made of LG-P cold hard alloy material. High surface hardness, not easy to wear, The depth of the cold and hard layer is 15-20mm, and the hardness HRC60-70 degrees,improves service life of the plunger.
5. Heating plate and the support plate is 45# steel , Nitriding treatment after finishing grinding, high strength and high abrasion resistance. We can process the T-shaped slot as client’s requirement .
6. Push and pull railway: The sliding plate is 50#steel, which is adjusted by quenching treatment and install the bearing to make the in -out mold stabilized and slipped, wear -resistant and long life.
7. Sealing: The oil cylinder sealing adopt YX -type polyurethane oil seal, oil -resistant, ageing resistant, wear -resistant;four way sealing structure,Good sealing effect, no oil leakage, no pressure drop.
8. Hydraulic system: The main hydraulic parts adopt JAPAN YUKEN brand,easy to buy and change ,reasonable layout,easy to maintain.
9. Electrical system: Mainly controlled by PLC with HMI. Electric components are small, compact structure, anti -fatigue, and adapt to continuous high -intensity work.
DETAILES OF PRODUCT
1.WE CAN DESIGN MOULD ACCORDING TO YOUR PRODUCT SKETCH
2.PLC CONTROL SYSTEM
Programmable heating time
Programmable exhausting time
Programmable clamping force
Pid temperature setting
Ouli have own electric engineer,one customer,one progress,no copy.
3.HYDRAULIC SYSTEM
Main hydraulic from yuken,we also acceptcustomized requirements like parker,rexroth etc.
4.AUTOMATIC EJECTION SYSTEM
5.AUTOMATIC SILDING SYSTEM
6.IMPORTANT WORKPIECE FLOW
Column Material:45# steel
Cylinder Material: QT-500
Piston Material: chilled cast iron，hardness is HSD75
WHY CHOOSE US
faq
Q1: Where is your factory located?
A1: QINGDAO OULI MACHINE CO., LTD. is located at Wangjialou Industrial Zone, Huangdao District, Qingdao City, Shandong Province, China.
Q2: Are you an integrated supplier for rubber&plastic machine ?
A2: Yes, we can provide the complete solution line to customer according to customer's requirement.
Q3: How about the quality control in your factory?
A3: OULI has the SOP (Standard Operation Procedure) and all the production step must follow up this SOP. Every machine needs at least automatic running over 72 hours and must be inspected carefully before shipment.
Q4: Will you offer the pre-sales service?
A4: Yes, we have an experienced pre-sales team to support customers not only including machine, technology also water .electrical, machine layout in factory, etc.
Q5: What about the after-service? Will you send your engineer to my country to help commission and install the machine?
A5: Surely, we have many experience technical engineers for oversea service, they would help you install machine and support training to workers also.
Q6: What is the delivery time of the machine?
A6: Actually, the delivery time of the machines is depended on the machine options. Normally, the delivery time of standard machine could be within 10-30 days
Q7 : What is the warranty of the machine ?
A7: The whole machine's warranty period is 12 months and key parts will be depended.
Q8 : Do you provide any spare parts with machine?
A8: Yes, OULI will provide one set standard spare parts to customer according to different machines
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