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PRODUCT DESCRIPTION
The Banbury Mixer Type Rubber Kneader is the industry-standard workhorse for high-volume, high-quality compounding where consistent dispersion and efficient production are critical. It efficiently blends raw polymers, fillers, oils, and chemicals into a uniform, homogeneous mass through powerful mechanical shear and heat.
TECHNICAL PARAMETER
ADVANTAGE AND MAIN FEATURE
1.High-Efficiency Mixing: Powerful rotors and a pressurized ram ensure fast incorporation of ingredients (polymers, fillers, oils, chemicals).
2.Superior Dispersion: Exceptional for breaking down and dispersing carbon black and other additives uniformly.
3.Intensive Shear & Kneading: Intermeshing rotors generate the shear necessary for optimal compound development.
4.Batch Consistency: Ensures each batch meets identical specifications, crucial for quality control.
5.Sealed Chamber: Contains dust and fumes, improving the working environment and reducing material loss.
6.Time & Energy Efficient: Significantly faster than traditional open mills for most compounding tasks.
7.PLC control system: Standard equipped with Siemens PLC control system for automated and efficient operating and mixing.
DETAILES OF PRODUCT
Mixing Chamber
The mixing chamber adopts drilling type cooling, which has good cooling effect. Hard alloy surfacing in the mixing chamber, alloy thickness: 4-5mm,
Hardness: ≥45HRc, the working surface is hard chromium plated, the thickness of the chromium layer is 0.10-0.15mm.
This powerful machine is equipped with various components that work together to deliver outstanding performance and productivity.
The main components of this internal mixer include the pressing device, feeding device, internal mixing device, unloading device, and locking device, all of which are installed on a robust base for stability and durability. The mixer also features an elastic coupling that connects the main motor and the reducer, as well as a pin coupling that connects the reducer and the mixing device, ensuring smooth and reliable operation.
In addition, the internal mixer is equipped with a hydraulic system, pipelines, heating and cooling pipeline system, end seal lubrication system, and dry oil lubrication system. These components contribute to the overall efficiency and functionality of the machine, making it a highly advanced and easy-to-use industrial tool.
Rotor
Two-edge high-efficiency rotor, using cast rotor body, the rotor body is hollow, the inner cavity is cooled by water, the rotor.
The top part of the peak and other parts are surfacing with hard alloy. The alloy thickness is 4-5mm. The other working parts are surfacing with cemented carbide.
Strength: 4-5mm, hardness: ≥45HRc. The entire working surface of the rotor is hard chromium plated with a thickness of 0.10-0.15mm.
Unloading And Locking Device
The discharge and locking device mainly consists of a discharge door, a double rack swing cylinder, a discharge door seat, etc.
With a capacity of 50 liters, this internal mixer is suitable for a wide range of rubber mixing applications, from small-scale operations to large-scale production. Whether you are working with natural rubber, synthetic rubber, or other rubber compounds, this mixer is capable of delivering consistent and precise mixing results.
The 50L Banbury Type Rubber Internal Mixer is built to meet the demands of the rubber industry, offering exceptional mixing capabilities and reliable performance. Its user-friendly design and advanced features make it a valuable asset for rubber manufacturers and processing facilities. If you are looking for a high-quality, efficient, and versatile rubber internal mixer, this product is the perfect solution for your industrial mixing needs.
Unloading And Locking Device
The discharge and locking device mainly consists of a discharge door, a double rack swing cylinder, a discharge door seat, etc.
With a capacity of 50 liters, this internal mixer is suitable for a wide range of rubber mixing applications, from small-scale operations to large-scale production. Whether you are working with natural rubber, synthetic rubber, or other rubber compounds, this mixer is capable of delivering consistent and precise mixing results.
The 50L Banbury Type Rubber Internal Mixer is built to meet the demands of the rubber industry, offering exceptional mixing capabilities and reliable performance. Its user-friendly design and advanced features make it a valuable asset for rubber manufacturers and processing facilities. If you are looking for a high-quality, efficient, and versatile rubber internal mixer, this product is the perfect solution for your industrial mixing needs.
WHY CHOOSE US
faq
Q1: Where is your factory located?
A1: QINGDAO OULI MACHINE CO., LTD. is located at Wangjialou Industrial Zone, Huangdao District, Qingdao City, Shandong Province, China.
Q2: Are you an integrated supplier for rubber&plastic machine ?
A2: Yes, we can provide the complete solution line to customer according to customer's requirement.
Q3: How about the quality control in your factory?
A3: OULI has the SOP (Standard Operation Procedure) and all the production step must follow up this SOP. Every machine needs at least automatic running over 72 hours and must be inspected carefully before shipment.
Q4: Will you offer the pre-sales service?
A4: Yes, we have an experienced pre-sales team to support customers not only including machine, technology also water .electrical, machine layout in factory, etc.
Q5: What about the after-service? Will you send your engineer to my country to help commission and install the machine?
A5: Surely, we have many experience technical engineers for oversea service, they would help you install machine and support training to workers also.
Q6: What is the delivery time of the machine?
A6: Actually, the delivery time of the machines is depended on the machine options. Normally, the delivery time of standard machine could be within 10-30 days
Q7 : What is the warranty of the machine ?
A7: The whole machine's warranty period is 12 months and key parts will be depended.
Q8 : Do you provide any spare parts with machine?
A8: Yes, OULI will provide one set standard spare parts to customer according to different machines
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